EGGER x Rearo | A Closed-Loop Approach to Sustainable Manufacturing Design at Barony

EGGER is one of Europe’s leading manufacturers of wood-based materials, renowned for its commitment to innovation, quality, and sustainability.

When upgrading its state-of-the-art manufacturing facility at Barony, EGGER wanted every detail to reflect its values, from efficient design and practical functionality to a truly circular use of materials. To bring this vision to life, the company partnered with Rearo, experts in bespoke laminate fabrication and commercial fit-out solutions. 

EGGER’s goal was clear – to create modern, durable changing facilities that showcased its own MFC materials in a completely new way. Traditionally, staff lockers are made from steel or aluminium, but EGGER wanted to demonstrate the strength and adaptability of its own boards.  

The project called for a fully bespoke design, including lockers built from EGGER’s 18mm MFC, matching bench seating, and large boot lockers for PPE storage, all within a tight timeframe and before internal walls were even complete. 

Rearo’s team worked closely with EGGER and the project architects to bring the concept into reality. The lockers were re-engineered with custom hinges and finished with sloped tops to maintain a clean, clutter-free look. Bespoke steelwork was designed to support both the lockers and seating, providing strength and precision. To simplify installation, Rearo created only two bench frame designs. Wall-mounted and free-standing. Making the system quick to assemble while keeping costs efficient. Large boot lockers were produced in modular, flat-pack sections that could be easily built on site, ensuring seamless delivery despite space constraints.

Throughout the project, Rearo remained proactive, conducting full site surveys and adapting designs in real time to account for unexpected variations in services and wall layouts. This collaborative, flexible approach ensured the installation ran smoothly and met EGGER’s strict deadlines. 

Beyond its technical success, the project stands out as a genuine example of sustainable circular design. 

Rearo’s recycled timber waste was sent to EGGER, processed into new MFC sheets, then returned to Rearo for manufacturing before being installed back at the Barony facility, completing a true closed-loop cycle. 

The result is a striking, functional changing facility that perfectly embodies EGGER’s values: sustainable, practical, and built to last. Through expert collaboration, precise craftsmanship, and a shared commitment to innovation, EGGER and Rearo delivered a project that turns everyday spaces into a showcase of design and sustainability in action.