Melvin Hall, Lightweight Expansion with FastClad A2

Project Overview: Melvin Hall, Lightweight Expansion with FastClad A2

Client: Benson Construction

Location: Melvin Hall, London

Construction Details: The Melvin Hall project aimed to expand an existing block of flats by adding a lightweight 5th floor. This additional level required innovative solutions to meet safety, aesthetic, and structural requirements without imposing excessive weight on the existing structure. ACS’s

FastClad A2 product, a robust brick slip cladding system, provided the ideal solution due to its lightweight design, non-combustible A2-s1,d0 fire rating, and compatibility with modern building techniques.

Challenges: Adding a new level to an existing building posed unique challenges. The primary concern was maintaining the structural integrity of the original construction while ensuring that the new addition met stringent fire safety and insulation standards. The project also demanded a seamless aesthetic match between the existing façade and the new level, ensuring a cohesive look across all five floors.

Solution: FastClad A2 was chosen for its exceptional lightweight properties, making it perfect for non-load-bearing applications like the Melvin Hall expansion.

FastClad A2 provided the look of traditional masonry without the weight. Its A2 fire rating further made it suitable for a residential building exceeding 18 meters, satisfying regulatory requirements for safety in high-rise applications. Additionally, FastClad’s flexibility allowed the design team to choose from any clay brick types and textures manufactured to EN 771-1to be used to match the building's existing façade.

Benefits:

• Lightweight Solution: FastClad A2 reduced the load on the original structure, allowing the building to support an additional floor.
• Fire Safety: Achieving A2-s1,d0 fire resistance, FastClad A2 provided peace of mind in terms of regulatory compliance and resident safety.
• Efficient Installation: The pre-fitted brick cladding streamlined installation, minimising time on-site and reducing labour requirements.
• Aesthetic Continuity: The system enabled the architects to deliver a visually cohesive façade, blending the old with the new seamlessly.

Outcome: The Melvin Hall project is a testament to the versatility of FastClad A2. The addition of the fifth level was completed without compromise to safety or design, providing residents with a modern, safe, and visually appealing expansion to their home.