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Anhydrite Liquid Screed - Gypsol Modular - High Strength Screed

Verified by manufacturer 1 day ago

LKAB Minerals Product certifications:
  • BBA Agrément Certificate

    BBA Agrément Certificate

    Certificate type

  • EPD

    EPD

    Certificate type

Gypsol Modular, a screeding solution, especially for use in modular construction either on or off-site particularly when you desire a lightweight construction.

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Application

This liquid screed is designed for modular construction, requiring a concrete feel and structure but where transport and site requirements dictate a lighter-weight structure. In particular for constructions where structural security is an essential design requirement. Some examples are:

  • Prison buildings.
  • Hospital operating theatres.


Gypsol Modular can be used over lightweight steel frames as well as over timber. Also, the screed offers high early flexural strength, which allows:

  • The rapid movement of in factory units,
  • And early trafficking of on-site screeds.


The screed is suitable for the encapsulation of an underfloor heating system, either electric or warm water. The material can be used to produce a smooth, flat, and level floor to form the subbase for subsequent floor coverings for internal floors.


Specially trained screeders pump the screed into place by using specialized equipment. As a result, Gypsol Modular screed solution provides a cost-effective and environmentally friendly alternative to cement-based screeds and timber floors. It can also be used with the unique Gypsol Rapide fast-drying additive to produce drying times of just 14 days at 50 mm deep in the correct drying conditions.

Description

Gypsol Modular is suitable for on- and off-site modular construction, including residential and commercial properties with lightweight and durable floors.

Gypsol Binder is an integral component of Gypsol Modular, a liquid screed that provides a concrete feel to a timber or lightweight steel floor. Gypsol Modular can be used for both on-site and offsite construction processes and placed with or without an underfloor heating system. Offsite screeded modular units may be lifted using suitable lifting equipment after just 72 hours. Gypsol Modular is suitable for receiving all types of floor coverings.

Features and benefits:

  • Rapid application.
  • Assured high strength.
  • Minimum Ca-C30 – F6
  • Off-site modular units can be moved after typically three days
  • Low shrinkage
  • Reduced risk of plastic cracking
  • Suitable for use in modular construction
  • Thin screed sections: typically, 35 mm on LEWIS Dovetail sheet, 25 mm cover to underfloor heating pipes.
  • Fast drying: 28 days natural drying*, 13 days forced drying*.
  • Can be used with Rapide Additive to offer 14 days drying.
  • Rapid commissioning of underfloor heating.
  • Underfloor heating can be commissioned and run after just seven days.
  • No reinforcement nor fibres required.
  • No curing agents required.
  • Fully self-compacting and high-density.
  • Offers 80 kg/m² density at just 40 mm.
  • Rapid return to service of work areas.
  • Foot traffic after only 48 hours.
  • Full loading after just seven days.

*Independently tested and based on 50 mm depth at 20˚C and 60% RH. Full test data is available on request.

General information

Color

White

Guidance for specification option:

Off white.

Finish

Smooth

Material

Calcium sulphate

Shape

Formless

Length

Bespoke

Width

Bespoke

Height

Bespoke

Guidance for specification option:

Minimum by application:

  • Bonded: 25 mm.
  • Unbonded: 30 mm.
  • Floating: 35 mm domestic; 40 mm commercial.
  • Acoustic: 80 kg/m² at 40mm.
  • Cover to conduits: 25 mm.

Uniclass

Pr_35_31_06_72 Ready-mixed self-smoothing calcium sulfate screedsPrimary

CAWS

M13/20 Proprietary self-smoothing levelling screeds

M13/120 Proprietary self smoothing levelling screeds

K11/295 Floating floor system

Specification data - Ready-mixed self-smoothing calcium sulfate screeds

Classification data

Form

Fluid mortar.

Mix

Manufacturer's standard.

Depth

Guidance for specification option:

Insert requirements. Minimum by application:

  • Bonded: 25 mm*.
  • Unbonded: 30 mm.
  • Floating: 35 mm domestic, 40 mm commercial.
  • Acoustic: 80 kg/m² at 40mm.
  • Cover to conduits: 25 mm.

*Prepare the substrate in accordance with BS 8204-7:2003 using a gritted two-coat epoxy resin DPM or similar.

Third party product certification

BBA certified.

Colour

Off white.

Binder

Gypsol binder.

Density

2000 kg/m³ (dry); 2200 kg/m³ (wet).

Strength

C30—F6.

Guidance for specification option:

Minimum binder content 800 kg/m³.

Manufacturer guidance

Required strength.

Required Flow

To EN 13454-2, 230—270 mm.

Reaction to fire

Class A1fl Non-Combustible.

Working time

3 hours.

Guidance for specification option:

Place and finish within 3 hours of batching.

Drying time

24—48 hours (foot traffic); 7 days (loading).

Guidance for specification option:

  • Drying (50 mm depth*): At 20°C and 60% RH - 28 days.
  • Active force drying - 13 days.
  • Can be force dried after 7 days.


*Independently tested and verified. Drying times vary dependent on screed depth, ambient conditions and suitability of the building envelope.

ThermalConductivity

Up to 2.3 W/m·K.

Sustainability data

Country of product manufacture

United Kingdom

Material

Calcium sulphate

A1-A3 (production stage)

Normalised unit

Declared unit

8.5 kg CO₂ eq/m²

Certified

Guidance for specification option:

Minimum: 7.5 kg/m².

Manufacturer guidance

Maximum.

Product certifications

Product certifications

BBA Agrément Certificate

BBA Agrément Certificate

BBA Certificate

EPD

EPD

Gypsol Binder and Gypsol Complete Binder EPD

Literature

Gypsol Modular

Gypsol Modular

Gypsol Product Brochure

Gypsol Product Brochure

Hot and Cold Weather Guide

Hot and Cold Weather Guide

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