Insulated Roller Shutter
Verified by manufacturer 3 months ago
Constructionline Gold
Certificate type
ISO 9001 Quality Management
Certificate type
dhf certificate
Certificate type
Thermally insulating and sound reducing roller shutter.
Application
The Insulated Door system is perfectly suited for a wide range of applications such as Loading Bay doors, Factory entrances, Boiler and Turbine Halls; Recording or TV Studios but also, due to its aesthetic appearance, it is equally suited for office entrances or storage areas or even domestic garage doors.
Performance Characteristics:
Resistance to Wind Load – Class 5
Thermal Resistance – 1.1W /(m²K) at centre / 3.2W/(m²K) at quirks
Sound Reduction – 18dB Rw (BS EN ISO 10140-2:2010 – Measurements of Airborne Sound Insulation)
Key Attributes:
High wind load capability
Provides both thermal and acoustic insulation.
Bespoke construction ensuring its suitability for a wide range of applications.
The assurance of quality British manufacture.
Description
Bolton Gate Company’s Insulated Rolling Shutter offers the benefit of a multipurpose solution when there is a requirements for sound or thermal insulation, high security or even weather resistance. The combined attributes can easily assist in compliance with the environment demands that are increasing relevant today.
A wide range of options including drive systems, operating controls and also various finishes effectively allow our Clients to specify a bespoke, high quality, yet cost effective solution to sit their needs.
The Insulated Rolling Shutters doors have been used extensively on projects both in the UK and worldwide where their integral strength and robust design assures continued reliability and trouble free operation and optimum design life.
Operation
Tubular Motor
· To suit 230-volt nominal, 1 phase supply.
· External safety brake.
· Low level keyswitch
Direct Drive Motor
· To suit 400-volt nominal, 3 phase supply
· Integrated safety brake.
· Open, close, stop push buttons within low level control panel.
Manual overrides are provided for use in event of power failure.
Curtain
The shutter curtain is constructed using continuously interlocked 95mm deep galvanised steel foam bonded insulated laths secured by endlocks.
Bottom Rail
An extruded aluminium bottom rail is provided complete with rubber weather seal.
Side Guides
Vertical side guides are formed from rolled galvanised steel in a double rebate profile and fitted with twin brush strips. Full height angles are provided for mounting the structure.
Roller
The roller is constructed from seamless steel tube of adequate diameter to resist deflection and held in bearings attached to the endplates.
Endplates
Formed using prime painted mild steel of thickness to suit the respective opening size.
Casings
A galvanised steel coil casing and motor casing are provided as standard to close off the operating mechanism and complete the aesthetic appearance of the door. On the tubular motor system, the coil casing is a more compact chamfered design.
Finish
Galvanised steel is the default finish but please refer to Options below for alternatives.
Maximum Sizes
Tubular Motor option: 6m wide x 3m high
Direct Drive option: 10m wide x 10m high
(Please contact our sales team there is a requirement beyond these dimensions).
Weight
Varies with opening size dependent on lath/barrel/casing requirements but approximately 45kgs/m².
Options
· Polyester powder coat finish.
· Plastisol finish to curtain, remaining components with a polyester powder coat finish.
· Grade 304 or 316 stainless steel.
· Double glazed vision panels.
· Additional electrical controls e.g.: -
- Keyswitches
- Radio controls
- Radar / loop detectors / photocells.
- Timer closing.
General information
Color | Beige Black Blue Bronze Brown |
Finish | Galvanized Powder-coated |
Material | Steel Guidance for specification option: Carbon steel. |
Shape | Square Rectangle |
Length | Bespoke |
Width | Bespoke Guidance for specification option: These doors are bespoke, manufactured to suit the project requirements subject to the following maximum sizes: - Tubular Motor option: 6000mm wide x 3000mm high Direct Drive Motor option: 10000mm wide x 10000mm high |
Height | Bespoke Guidance for specification option: These doors are bespoke, manufactured to suit the project requirements subject to the following maximum sizes: - Tubular Motor option: 6000mm wide x 3000mm high Direct Drive Motor option: 10000mm wide x 10000mm high |
Warranty description | One year |
Uniclass | |
CAWS | L20/610 Roller shutters/ curtains |
Product range |
Specification data - Roller shutters
Standard | To BS EN ISO 10140-2:2010.Guidance for specification option: Measurements of Airborne Sound Insulation.
|
Opening sizes | Insert requirements.Guidance for specification option: Available up to 10 x 10 m as standard (clear width x clear height), significantly greater sizes available. |
Format | Thermally insulating and sound reducing. |
Arrangement | Vertical, face-fitted across opening.Vertical, fitted into reveal. |
Performance | |
Resistance to wind load | To BS EN 12424, class 5. |
Acoustic performance | 18 dB Rw. |
Thermal resistance | 1.1 W/m²K.Guidance for specification option: (3.2 W/m²K at quirks). |
Shutter curtain | |
Lath material | Galvanized steel.Guidance for specification option: The shutter curtain is constructed using continuously interlocked 95 mm deep galvanized steel foam bonded insulated laths secured by end locks. |
Profile | 95 mm flat.Guidance for specification option: 95 mm deep. |
Finish and colour | Galvanized.Guidance for specification option: Standard. Polyester powder coated.Guidance for specification option: Insert requirement. |
Frame and guides | |
Material | Carbon steel. |
Finish | Galvanized.Guidance for specification option: Standard. Polyester powder-coated. |
Colour | Choice of RAL/ plastisol colours.Guidance for specification option: Insert RAL colour requirement, or type 'Not applicable' for Galvanized. |
Operation | |
Mode | Automatic.Guidance for specification option: Electrical via a 400 V nominal, three-phase, direct drive geared motor with integrated safety brake. |
Control | Low level control panel.Guidance for specification option: Low level control panel with constant pressure open/ close/ stop push-buttons mounted adjacent to the shutter. |
Hardware | Control Panel with open/ close/ stop push buttons. |
Accessories | Not required.Building management system (BMS) linkage.Card reader.Double-glazed vision panels.Light curtain.Photocells.Radar.Status indicator.Timer delay closure. |
Weight | 45 kg/m². Guidance for specification option: Approximately. |
Motor | Tubular motor. Guidance for specification option:
Direct drive motor. Guidance for specification option:
|
Size: | Bespoke. Guidance for specification option: Bespoke; consult manufacturer for details and insert requirements. Maximum sizes:
Please discuss with Bolton gate sales team if there is a requirement beyond these sizes. Manufacturer guidanceManufactured to suit Client opening sizes. |
End plates | Prime painted mild steel. Guidance for specification option: Thickness to suit the respective opening size and provided with angles for fixing to the structure. |
Rail | Extruded aluminium bottom rail. Guidance for specification option: Provided with a rubber weatherstrip. Manufacturer guidanceBottom rail. |
Casing | Galvanized steel coil. Guidance for specification option: Casing and motor casing are provided as standard to close off the operating mechanism and complete the aesthetic appearance of the door. On the tubular motor system, the casing is a more compact chamfered design. |
Frame/ Guides | Vertical guides, galvanized steel. Guidance for specification option: Vertical guides are formed from rolled galvanized steel in a double rebate profile and fitted with twin brush strips. Full height angles are provided for mounting to the structure. |
Sustainability data
Contains Red List materials | No |
Country of material origin | United Kingdom |
Country of product manufacture | United Kingdom |
Material | Steel Guidance for specification option: Carbon steel. |
Manufacturing plant location | |
Recyclability | 95% |
Recycled contentAs defined in clause 7.8 of BS EN ISO 14021 | 0 % |
Expected Life | 25 year |
BIM objects
NBS BIM Object Standard
This BIM object has been authored to meet the requirements of the NBS BIM Object Standard.
Find out more about the NBS BIM Object Standard.
| Platform | Compatible | Version |
|---|---|---|
 Revit | - | 1 |
 IFC | - | 1 |
Third party certifications
Literature
Insulated Roller Shutter - Thermally Insulating and Sound Reducing Roller Shutter