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Lewis Deck Floor - Steel and Concrete composite floor deck

Verified by manufacturer 2 months ago

A1

CDI Innovative Construction Materials Ltd Variant:
Third party certifications:
  • EPD

    EPD

    Certificate type

  • UK Conformity Assessed (UKCA)

    UK Conformity Assessed (UKCA)

    Certificate type

Lewis Dovetail Metal Deck concrete composite acoustic floor installed over timber joists. The floor build-up has a number of variables for achieving different acoustic and fire resistance results.

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Application

  • Sound and fire-resistant floors separating compartments.
  • Fire-resistant floors for high-risk areas.
  • Water-resistant floors/ tiled floors on timber in bathrooms, toilets and kitchens.
  • Underfloor heating on timber joists or steel beams.
  • Finished floor ready to accept ceramic tiles, terrazzo, tiles natural stone or other floor coverings.
  • Raised high-stability floors in shops, restaurants and offices.
  • 'Inter-connected structure' for floors with inadequate strength and/ or rigidity.
  • Structural, acoustic and fire-rated floors within light gauge steel load-bearing framed buildings.
  • Concrete floors within modular buildings, traditional build, timber frame, SIPs or ICF building systems.
  • Load bearing and vibration-proof plant room, dance hall and gym floors.

Description

Lewis sheets are rolled, self-supporting, 16 mm deep, dovetailed profile steel reinforcement sheets which are used for shuttering and reinforcing lightweight concrete floors of limited thickness on timber or steel floor framing.


Features and benefits:

  • Simple to use due to the special rolled profile.
  • Can be laid directly onto floor joists or steel beams. Timber flooring may be omitted, resulting in savings on floor height and weight.
  • Fire resistance ratings of 60, 90 and 120 minutes.
  • Airborne and impact sound transmission values to Building Regulations (England and Wales), Approved Document E.
  • Increased strength and rigidity of the interconnected floor system results in an extra load-bearing capacity of up to 30% for the floor as a whole.
  • Water-resistant structural flooring.
  • The profile allows air circulation essential for timber preservation.
  • Total floor thickness as low as 36 mm, acoustic floors 50 mm.
  • High load-bearing capacity combined with a low dead load of 0.9 kN/m² (at 50 mm).

General information

Color

Silver

Finish

Galvanized

Material

Steel

Shape

Other

Trapezoid

Triangle

Length

Bespoke

1300 mm

1900 mm

2100 mm

2500 mm

Show more

Width

630 mm

Height

16 mm

Warranty description

Guidance for specification option:

Ten-year project specific warranty on material available by request.

Uniclass

Pr_25_71_51_89 Steel profiled sheetPrimary
Ss_30_12_85_16 Composite steel and concrete deck systems

CAWS

E30/240 Proprietary prefabricated reinforcement

G10/176 Profiled sheet for shuttering/ composite floor slabs

K11/27 Acoustic separating floor system

M10/392 General reinforcement

K11/295 Floating floor system

K11/275 Acoustic separating floor system

G30/110 Metal profiled sheet decking

E60/210 Floor

E20/225 Permanent formwork for suspended floors

Specification data - Steel profiled sheet

Standards

To EN 1090.

Guidance for specification option:

With Declaration of Performance (DoP) and CE Mark as required by the Construction Products Regulation. 

Material standard

To BS EN 10346.

Designation

S320GD + Z100 N-A-C.

Thickness

0.5 mm.

Guidance for specification option:

Sheet thickness. Total floor thickness from 36 mm up to 50 mm for acoustic floors.

Profile

-

Form

Trapezoidal, dove tailed.

Height

16 mm.

Valley width

26/30 mm.

Trough width

34/38 mm.

Cover width

630 mm.

Length

1220 mm.

1300 mm.

1530 mm.

1830 mm.

1900 mm.

Show more

Acoustic performance

A1.

Fire performance

60 minutes.

90 minutes.

120 minutes.

Sustainability data

Contains Red List materials

No

Country of material origin

Netherlands

Country of product manufacture

Netherlands

Material

Steel

Recyclability

100%

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

20 %

Guidance for specification option:

20% typical for steel products.

Expected Life

Lifetime

Third party certifications

BIM objects

Platform Compatible Version
Revit

Revit 2017

1

Third party certifications

EPD

EPD

Lewis Deck EPD Certificate

UK Conformity Assessed (UKCA)

UK Conformity Assessed (UKCA)

Lewis Deck UKCA

Literature

LEWIS Deck, steel and concrete floors for Acoustic separation, underfloor heating, load bearing and wet rooms

LEWIS Deck, steel and concrete floors for Acoustic separation, underfloor heating, load bearing and wet rooms

Lewis Deck acoustic floors using CDM MTA resilient strips

Lewis Deck acoustic floors using CDM MTA resilient strips

Lewis Deck acoustic floors using CDM resilient strips

Lewis Deck acoustic floors using CDM resilient strips

Lewis Deck installation guide

Lewis Deck installation guide

Lewis Deck on MTA resilient strips

Lewis Deck on MTA resilient strips

Lewis Deck on PF resilient strips

Lewis Deck on PF resilient strips

Case studies

Lewis Deck in an ICF Build.

Lewis Deck in an ICF Build.

New Lewis Deck Installation Videos

New Lewis Deck Installation Videos

Redevelopment of Insworke Mill, Lewis Decking used for acoustics and under floor heating

Redevelopment of Insworke Mill, Lewis Decking used for acoustics and under floor heating

Conversion of a Grade II listed building into apartments

Conversion of a Grade II listed building into apartments

Graven Hill self-build ICF houses with concrete upper floors

Graven Hill self-build ICF houses with concrete upper floors

New house, Perth, Scotland

New house, Perth, Scotland

Sinclair Meadows – Zero Carbon Code 6 Housing

Sinclair Meadows – Zero Carbon Code 6 Housing

Timber Framed Self Build House, St. Albans

Timber Framed Self Build House, St. Albans

Adding Floors to an Existing Hospital, London

Adding Floors to an Existing Hospital, London

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