Pedestrian Safety Barrier (Double Bumper) - PAS 13 Tested Polymer Safety Barrier

The Double Bumper Pedestrian Safety Barrier is a PAS 13 tested polymer barrier designed to provide effective separation between pedestrians and material handling equipment (MHE) in warehouse, logistics and industrial environments.

Manufactured from flexible high-density polyethylene (HDPE) with mild steel base plates, the barrier incorporates a dual bumper rail configuration that increases impact deflection and structural resilience. When struck by moving equipment, the barrier deflects under impact and reforms to shape, helping reduce damage to floors, anchor points and surrounding infrastructure when compared with rigid steel barrier systems.

The barrier system is specifically designed for environments where pedestrian traffic and forklift operations occur in close proximity. The elevated pedestrian rail configuration combined with the double bumper impact rails provides both clear pedestrian segregation and low-level vehicle impact protection.

This dual function makes the barrier particularly effective within warehouse traffic management systems aligned with PAS 13 guidance, where the separation of pedestrians and vehicles forms a core component of operational safety planning.

High visibility Safety Yellow and Grey colouring further improves operator awareness and defines safe working boundaries within busy operational environments.

Features and Benefits

• Manufactured from flexible high-density polyethylene (HDPE) with mild steel base plates.
• PAS 13 tested and independently verified by TÜV Nord.
• Dual bumper rail configuration increases impact deflection and pedestrian protection.
• Barrier deflects under impact and reforms to shape, helping reduce structural damage to floors and anchor points.
• Minimal floor damage during impact events helps reduce long-term maintenance costs.
• Designed to provide effective separation between pedestrians and material handling equipment (MHE).
• Highly visible colour scheme clearly highlights safe pedestrian walkways and protected working areas.
• Quick and easy installation with all fixings supplied.
• Suitable for use in ambient, chilled and freezer environments.
• Non-toxic, fade-resistant polymer construction.
• Fully recyclable materials.

Impact Performance and Testing

The Double Bumper Pedestrian Safety Barrier has been independently tested and certified by TÜV Nord in accordance with PAS 13.

Testing demonstrated the barrier absorbed:

• 14.2 kJ impact energy at 90°
• 28.4 kJ impact energy at 45°

These results are equivalent to a 3,500 kg forklift travelling at 6.4 mph, with measured barrier deflection of 232 mm when installed on a concrete substrate.

This controlled deflection behaviour allows the barrier to absorb and dissipate collision energy, reducing the likelihood of structural damage to the barrier system and surrounding infrastructure.

Unlike rigid steel barriers, the flexible polymer construction reduces the transfer of impact forces into floor anchors and concrete substrates, helping minimise maintenance and repair costs following low-level impacts.

Material and Construction

The barrier system is manufactured from:

• High-density polyethylene (HDPE)
• Mild steel base plates

The HDPE material provides a combination of flexibility, durability and high visibility that is well suited to demanding industrial environments.

Unlike painted steel barrier systems, polymer barriers require minimal maintenance and are resistant to corrosion, moisture and general environmental wear.

The material composition is fully recyclable and non-toxic, making the barrier suitable for environments where hygiene and durability are important considerations.

The barrier system can therefore be installed in:

• Warehouse environments
• Industrial manufacturing facilities
• Food production facilities
• Cold storage warehouses
• Temperature-controlled logistics centres

The polymer construction maintains structural performance and visibility within ambient, chilled and freezer environments.

Barrier Configuration

• Double bumper impact rail configuration
• Elevated pedestrian safety rail system
• Standard post height: 1150 mm
• Footplate width: 300 mm
• Centre posts incorporated for barrier runs exceeding 3 metres
• Surface mounted using Hilti HSA4 floor anchors

The double bumper configuration increases the system’s ability to absorb impact energy while maintaining the structural integrity of the pedestrian barrier.

This configuration is particularly beneficial in areas exposed to repeated vehicle movement such as warehouse aisles, forklift corridors and loading areas.

Visibility and Pedestrian Safety

The barrier is finished in Safety Yellow and Grey, providing strong visual contrast within industrial environments.

This high-visibility colour scheme improves barrier recognition for forklift and MHE operators, helping reduce the risk of accidental vehicle contact with pedestrian routes.

Clear visual demarcation of pedestrian pathways supports safer movement of personnel through busy distribution facilities and operational environments.

Integration Within Warehouse Traffic Management

When incorporated into warehouse traffic management strategies aligned with PAS 13, the Double Bumper Pedestrian Safety Barrier supports:

• Segregation of pedestrians from vehicle operating zones
• Clearly defined pedestrian walkways
• Protection of operational infrastructure
• Controlled vehicle routing within warehouse layouts
• Improved safety within high-traffic operational environments

The barrier therefore plays an important role in risk-based warehouse design, helping operators maintain safe separation between personnel and moving equipment.

Typical Applications

The Double Bumper Pedestrian Safety Barrier is commonly specified within:

• Warehouse pedestrian walkways
• Distribution centre traffic routes
• Industrial production facilities
• Food production environments
• Cold storage warehouses
• Cross docking facilities
• Loading bay approach routes
• Logistics and fulfilment centres

Its combination of pedestrian segregation and low-level vehicle protection makes it particularly suitable for areas where forklifts and personnel regularly operate within shared environments.

Summary

The Double Bumper Pedestrian Safety Barrier provides a highly visible, durable and flexible polymer solution for pedestrian segregation and low-level impact protection within warehouse and industrial environments.

Its PAS 13 tested performance, dual bumper configuration and HDPE construction deliver reliable impact absorption while supporting safe pedestrian movement through busy operational facilities.