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QuadCore Topdek Roof Panel System

Verified by manufacturer 3 months ago

34 mm Core Thickness, Sikaplan SGK membrane

Kingspan Insulated Panels Variant:
Third party certifications:
  • FM Approved

    FM Approved

    Certificate type

  • Fire Safety Certification

    Certificate type

Kingspan Topdek is a single component, factory pre-engineered roof deck, comprising a high performance single-ply PVC membrane with insulation.

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+44 (0)1352 716440 Website

Application

Suitable for flat and pitched roofs above 1:80 (0.72°) after deflection. Also suitable for curved roof applications with a convex curve (45 m radius) and concave curve (50 m radius).

Description

Environmental:

  • Kingspan Insulated Panels produced in the UK and Ireland are certified to BES 6001 (Framework Standard for the Responsible Sourcing of Construction Products) ‘Good’. QuadCore® Insulated Panel systems have Environmental Product Declarations in accordance with the requirements of EN 15804 + A2: 2019.
  • Facilities located in Kingscourt, Holywell and Sherburn generate renewable energy onsite which contributes to that sites energy mix.
  • Kingspan Insulated Panels procure steel that is made from 15 – 25% recycled content. Kingspan insulated panels directly contribute to BREEAM® / LEED® credits. Recycled content calculations are available for all QuadCore products via technical services. 

 

Kingspan QuadCore

  • QuadCore is a self-blended, micro cell structured, insulation core unique to Kingspan that delivers the highest performance of any closed cell insulation core across four factors: fire, thermal, environmental & longevity.


Quality and Durability:

Kingspan insulated panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with:

  • BS EN ISO 14001 panels are manufactured under Environmental Management System Certification.
  • BS EN ISO 9001 standard, ensuring long term reliability and service life.
  • BS EN ISO 50001 Energy Management System Certification.
  • BS EN ISO 45001 Occupational Health and Safety Certification.
  • BS EN ISO 37301 Compliance Management Systems
  • CE marked to BS EN 14509: 2013.


Certification and Testing:

QuadCore Topdek Roof Panels are tested to:

  • Broof(t4) to BS EN 13501-5: 2016 under the certified name KS1000TD when using Sikaplan SGK PVC membrane. This classification is valid for panel thicknesses from 34–140 mm and all roof pitches.
  • Broof(t4) to BS EN 13501-5: 2016 under the certified name KS1000TD when using Armourplan TD PVC membrane. This classification is valid for panel thicknesses from 34–140 mm and all roof pitches.


Insurer Approvals:

QuadCore Topdek Roof Panels are tested to:

  • FM 4471 approval standard for class 1 roof panels under the certified name QuadCore Topdek KS1000TD when using Sikaplan SGK PVC membrane. This classification is valid for panel thicknesses 71–140 mm.
  • FM 4471 approval standard for class 1 roof panels under the certified name QuadCore Topdek KS1000TDAR when using Armourplan TD PVC membrane. This classification is valid for panel thicknesses 71–140 mm.


Insurer approvals are large scale testing regimes that provide objective third-party testing, which is underpinned by quarterly, bi-annual and annual factory surveillance audits (depending on the region) to verify compliance. Insurer approvals are subject to panel thickness, cover width, orientation, method of assembly, steel coating and manufacturing facility. Please contact techspec@kingspan.com for further information.


Fire Resistance:

Fire resistance classifications are subject to panel thickness, orientation, method of assembly, membrane type and steel coating. Please contact Kingspan Tech-eXchange for project specific details.

 

Kingspan Tech-eXchange:

Kingspan Tech-eXchange is our dedicated team supporting you during the conception, design and installation of your project using our building envelope solutions, Kingspan Tech-eXchange supports our customers using the latest modelling and design software packages.


QuadCore® Assured System Warranty:


  • 25 years insurance backed thermal performance.
  • 25 years insurance backed fire performance .
  • 25 years structural performance.
  • 25 years environmental performance.
  • Up to 15 years membrane performance.
  • 25 years warranty on system accessories*.


*Please contact Kingspan Tech-eXchange or refer to the ‘Quadcore Assured’ brochure for a list of accessories covered by Kingspan.

 

Kingspan Planet Passionate:

Planet Passionate is Kingspan’s ambitious 10 year global sustainability programme which aims to impact three big global issues

  • Climate change.
  • Circularity.
  • Protection of our natural world.

By setting ourselves challenging targets in the areas of energy, carbon, circularity and water, we aim to make significant advances in the sustainability of both our business operations and our products.

General information

Color

Grey

Material

Steel

Polyvinyl chloride (PVC)

Width

1000 mm

Height

Manufacturer guidance

Overall thickness.

Warranty description

25 year

Guidance for specification option:

  • Insurance backed thermal performance.
  • Insurance backed fire performance .
  • Structural performance.
  • Environmental performance.
  • Membrane performance.
  • System accessories.

Manufacturer guidance

QuadCore® Assured System Warranty.

Uniclass

Ss_30_40_55_54 Metal insulating sandwich panel roof systemsPrimary

CAWS

H43/10 Metal insulating sandwich panel

H43/120 Metal insulating sandwich panel

Product range

Architectural facades / Roof panel systems

Specification data - Metal insulating sandwich panel roof systems

Roof pitch (degrees)

-

Manufacturer guidance

Roof applications with roof pitches of 1:80 (0.72°) after deflection or greater. Also suitable for curved roof applications with a convex curve (45 m minimum radius) and concave curve (50 m minimum radius).

Roofing panels

-

Panel type

QuadCore Topdek, 34 mm, Sikaplan SGK membrane.

Guidance for specification option:

Core insulation: QuadCore, 34 mm.

Overall thickness: 72 mm.

U-value: 0.43 W/m²·K.

Manufacturer guidance

Additional specification information for QuadCore Topdek panel types is available and is classified against the Carbon steel insulating sandwich panels category.

Panel fasteners

Grade 316 austenitic stainless steel self coring fasteners.

Grade 304 austenitic stainless steel self coring fasteners.

Side laps sealing

Fix side lap sheets together with self coring fasteners evenly spaced. Double-sided acrylic tape must be applied to side lap prior to welding. Overlap of membrane welded to membrane of adjacent panel at side laps

End laps sealing

A minimum of five number self coring fasteners at panel end lap locations. Welded membrane strip at end lap location. Internal face of panel to be air sealed to perimeter supports using 20 x 9 mm PVC foam tape.

Side lap stitching fasteners

Grade 316 austenitic stainless steel self coring fasteners.

Grade 304 austenitic stainless steel self coring fasteners.

End lap stitching fasteners

Grade 316 austenitic stainless steel self coring fasteners.

Grade 304 austenitic stainless steel self coring fasteners.

Panel joints

-

Horizontal

Overlapping.

Guidance for specification option:

Overlapping joint using recommended hot air welding equipment or adhesive, subject to membrane material. Membrane overlap 50 mm minimum, with a 30 mm minimum weld width. Please contact Kingspan Tech-eXchange for further information.

Vertical

Overlapping.

Guidance for specification option:

Overlapping joint with site applied reinforced membrane end lap strips over end lap joints. Welded using recommended hot air welding equipment or adhesive, subject to membrane material. Please contact Kingspan Tech-eXchange for further information.

Glazing

-

Manufacturer guidance

Contact Tech eXchange for available rooflights.

Continuity thermal insulation

PIR insulation board to be installed in certain details to ensure thermal continuity. Fill any gaps with fire-rated canister insulation.

Guidance for specification option:

Consult with manufacturer for further details.

Sustainability data

Material

Steel

Polyvinyl chloride (PVC)

BIM objects

BOS

NBS BIM Object Standard

This BIM object has been authored to meet the requirements of the NBS BIM Object Standard.

Find out more about the NBS BIM Object Standard.

Platform Compatible Version
IFC
-

4

Revit
-

4

Third party certifications

FM Approved

FM Approved

Certificate of Compliance for QuadCore® Topdek KS1000TD and QuadCore® Topdek KS1000TDAR

Fire Safety Certification

Fire Safety Certification

kingspan-quadcore-topdek-roof-panel-reaction-to-fire-armorplan-en13501-5-2016

Fire Safety Certification

Fire Safety Certification

kingspan-quadcore-topdek-roof-panel-reaction-to-fire-en13501-1-2018

Fire Safety Certification

Fire Safety Certification

kingspan-quadcore-topdek-roof-panel-reaction-to-fire-sika-en13501-5-2016

Literature

QuadCore®Topdek Roof Panel Installation Guide

QuadCore®Topdek Roof Panel Installation Guide

QuadCore Topdek Roof Panel Product Data Sheet

QuadCore Topdek Roof Panel Product Data Sheet