Sinusoidal / Half-Round (40mm Deep) Profile Roof System - 45HR-R - Sinusoidal Roof Profile System
Verified by manufacturer 2 months ago
Cor-Ten profiled sheets
Cor-Ten profiled sheets
Sinusoidal half-round roof profile.
Application
Roof profiles that can be used to reproduce original profiled roofing shapes, or modern, bolder alternatives.
Applications include: Educational facilities, commercial premises, offices and manufacturing facilities.
Description
Sinusoidal half-round roof profile.
Features and benefits:
- Matching wall system available (specified separately).
- .Available in aluminium, steel or corten in a range of finishes:
- Aluminium: PPC, Armacoil™ HDP, anodized, Stucco-Embossed Mill-Finish (SEMF) and Smooth Mill Finish (MF).
- Steel: APL PUF, PPC, PRISMA, LeatherGrain (LG) Plastisol and plain galvanized finishes.
- Cor-Ten: Unweathered.
- A1 fire-rated materials available.
- Available as acoustic construction with enhanced acoustic performance.
- Available with coating warranties up to 40 years including in marine environments.
- Available perforated and in bespoke lengths.
- 35 years’ experience of these specialized profiles.
- Also available as a narrower profile (18HR; specified separately).
System components:
- Liner sheet.
- Subframe (dependent on performance).
- Profiles and flashings.
General information
Color | Silver Guidance for specification option: Aluminium or steel. Other Guidance for specification option: Standard and bespoke/ special colours available. Manufacturer guidanceAluminium / Steel: Standard RAL Range; Contact APL for full details; Bespoke upon request Cor-Ten: Unweathered. |
Finish | Powder-coated Guidance for specification option: Class 1 or Class 2 Full RAL colour range and / or contact APL for additional finishes such as anodised-look Anodized Guidance for specification option: Contact APL for details Natural Guidance for specification option: Smooth mill-finish aluminium Unweathered Cor-Ten Embossed Guidance for specification option: Stucco-embossed mill-finish aluminium or Armacoil™ HDP (Subject to minimum quantity) Painted Guidance for specification option: Aluminium with Armacoil™ HDP (Subject to minimum quantity) Steel with APL PUF, PRISMA or Leathergrain Plastisol Manufacturer guidancePPC, Armacoil™ HDP, Anodised, APL PUF, Stucco-Embossed Mill-Finish (SEMF), Smooth Mill Finish (MF). Natural, PRISMA, Leathergrain Plastisol |
Material | Aluminium Steel Cor-Ten |
Shape | Other Guidance for specification option: Sinusoidal, half-round. Manufacturer guidanceSinusoidal, half-round |
Length | Bespoke |
Width | 1000 mm |
Height | 40 mm |
Warranty description | 25 year Guidance for specification option: Cladshield™ fully-installed system warranty available; consult manufacturer for details. |
Uniclass | |
CAWS | H31/120 Metal H31/10 Metal |
Specification data - Metal profiled sheet self-supporting roof covering systems
System performance | Manufacturer guidanceInsert requirements. |
Liner sheets | |
Material | AP22 HWR profile in 0.7 mm steel - solid, off white 80F.AP22 HWR profile in 0.7 mm steel - fully perforated, off white 80F.Guidance for specification option: Consult manufacturer for details of perforation size. AP22 HWR profile in 0.7 mm steel - web perforated, off white 80F.Guidance for specification option: Consult manufacturer for details of perforation size. AP31/1000 LP profile in 0.7 mm steel - solid, off white 80F.AP31/1000 LP profile in 0.7 mm steel - fully perforated, off white 80F.Guidance for specification option: Consult manufacturer for details of perforation size. |
Primary fasteners | APL P191/HH fixing range. |
End and side laps | Minimum 100 mm; APL P191/HH fixing range at one per mid span, APL P103 + P108/VCT side lap sealant range, P152 flute fillers. |
Air and vapour control layer | |
Material | Standard: AP22HWR Liner sheet.Acoustic: Reinforced VCL laid over stirrup (P016).Guidance for specification option: Consult manufacturer for details. |
Fasteners | APL P191/HH fixing range.Other.Guidance for specification option: Insert requirements. |
Sealing | APL P191/HH fixing range (side laps sealed with 2x runs of P108/VCT).Other.Guidance for specification option: Insert requirements. |
Spacers | Standard.Guidance for specification option: Components:
Use P912/BT50 isolating tape to top face of P030. Acoustic.Guidance for specification option: Components:
Use P912/BT50 isolating tape to top face of P030. Manufacturer guidanceConsult manufacturer for details and insert further requirements if applicable. Fixings: APL P191/HH fixing range as standard. |
Acoustic insulation | A1-rated with thickness and performance specification as required to meet performance.Guidance for specification option: Contact manufacturer for details and insert details as required. |
Thermal insulation | A1-rated.Guidance for specification option: Insert requirements; A1-rated, thickness as required to meet U-value requirement with minimum lambda of 0.040 for all calculation purposes. Allow an additional minimum of 10% of the cavity depth of soft-type insulation for compression to allow insulation to fill profile corrugations. Refer to the relevant U-value table in the supporting literature. |
External sheets | |
Material | 45HR-R Cor-Ten profiled sheets.Manufacturer guidanceCover width: 1000 mm (standard), 833 mm (on roof pitch less than 10º). Profile width: 166.67 mm; height: 40 mm. Minimum bearing area: 50 mm. |
Primary fasteners | APL 191/LP fixing range, colour matched as required: valley fix at every corrugation at end laps and every other corrugation elsewhere. |
Secondary fixings | APL 191/LP fixing range, colour matched as required. |
End and side laps | End laps: 150 mm; APL 191/LP fixing range, colour matched as required; side laps stitched at maximum 400 mm centres; APL P103 sealant for side laps (2no runs) and end laps (3no runs); APL P152/HP Flute Fillers. |
Fascia | |
Material | Not required.APL Slimwall™ CPS/SSF Discreet Fix system.Guidance for specification option: To be specified separately. Cross-refer to fascia system as required. |
Soffit | |
Material | Not required.APL Soffit Systems - AP 22/50-S profile.Guidance for specification option: Aluminium, steel and Cor-Ten available. APL Soffit Systems - SFP24-S profile.Guidance for specification option: Aluminium only. APL Soffit Systems - SFP42-S profile.Guidance for specification option: Aluminium only. APL Soffit Systems - CPS-SSF-S profile.Guidance for specification option: Aluminium only. Manufacturer guidanceTo be specified separately as a variant under APL Soffit Systems or omitted as required. See that system for full details, including solid/ perforated options (varies with material specified). Cross-refer to soffit system as required. |
Gutters | |
Material | Manufacturer guidanceContact manufacturer for Eavesline Gutter information; insert details or omit as required. |
Glazing | Required.Guidance for specification option: Consult manufacturer for options and insert requirements. Not required. |
System accessories | APL System Flashings.APL Fixings (P191 & P192).APL Sealants & P152 profile flute fillers.Guidance for specification option: As manufacturer's recommendations and to match profiles. |
Colour/ Finish | Unweathered. |
Recycled content (minimum) | 85%. |
Liner Supports | Guidance for specification option: Subject to loadings. Centres are to general areas only, closer at high load zones. Purlins at maximum 1800 mm centres in general areas, closer at high load zone/corners. |
Profile supports | Guidance for specification option: Subject to loadings. Centres are to general areas only, closer at high load zones. To general areas: P665 brackets at maximum 1500 mm centres along each purlin, P030 fixed to every bracket; closer at high load zones/corners. |
Minimum bearing area | 50 mm. |
Sustainability data
Contains Red List materials | No |
Country of product manufacture | United Kingdom |
Recyclability | High |
Recycled contentAs defined in clause 7.8 of BS EN ISO 14021 | % Guidance for specification option: Subject to substrate (steel or aluminium) and grade of aluminium |
Literature
45HR-R -Aluminium - Roofing Data Sheet
45HR-R -Steel - Roofing Data Sheet
APL Liner Profiles - Roofing & Cladding - Data Sheet
APL Liner Profiles - Roofing & Cladding - System Summary
APL Tritherm Spacer System - Roofing - System Summary
APL Tritherm Spacer System℗ - STEEL - Data Sheet
U-Values + Build Up - Roof - Pierce Fix
APL Armacoil™HDP + HDP-HT - Product Brochure
APL Roofing - Sinusoidal Profiles - System Summary
APL SoundRoof™ and SoundWall™ - System Summary
Case studies
APL Case Study - Aluminium Sinusoidal Firewall - Nathan Way, Woolwich
APL Case Study - Aluminium Sinusoidal Roofing & Perforated Cladding - Birmingham Energy Innovation Centre
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