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Sika® CarboDur® - Pultruded Carbon Fibre Plates
Sika® CarboDur® - Pultruded Carbon Fibre Plates
Sika® CarboDur® - Pultruded Carbon Fibre Plates

Verified 4 days ago

Sika Limited

Verified 4 days ago

Sika Limited

Verified 4 days ago

Sika Limited
Summary
Pultruded carbon fibre plates for structural strengthening as part of the Sika® CarboDur® system.
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Application

Sika® CarboDur® systems are used to improve, increase or repair the performance and resistance of structures for:

Increased load carrying capacity:

  • Increasing the load capacity of floor slabs, beams and bridge sections.
  • For the installation of heavier machinery.
  • To stabilise vibrating structures.
  • For changes in building use.

Damage to structural elements due to:

  • Deterioration of the original construction materials.
  • Steel reinforcement corrosion.
  • Accidents (Vehicle impact, earthquakes, fire).

Improvement of serviceability and durability:

  • Reduced deflection and crack width.
  • Stress reduction in the steel reinforcement.
  • Improved fatigue resistance.

Change of the structural system:

  • Removal of walls and/ or columns.
  • Removal of floor and wall sections to create access/ openings.

Resistance to possible events:

  • Increased resistance to earthquakes, impact or explosion etc.

To repair design or construction defects such as:

  • Insufficient/ inadequate reinforcement.
  • Insufficient/ inadequate structural depth.
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Description

Sika® CarboDur® plates are pultruded carbon fibre reinforced polymer (CFRP) laminates, designed for strengthening concrete, timber, masonry, steel and fibre reinforced polymer structures.

Sika® CarboDur® plates are bonded onto the structure as externally bonded reinforcement using Sikadur®-30 epoxy resin based adhesive for normal temperatures during application and/ or service.

Features and benefits:

Non-corroding.

  • Very high strength (CarboDur® S) or combination of very high strength and high stiffness (CarboDur® M).
  • Excellent durability and fatigue resistance.
  • Unlimited lengths, no joints required.
  • Low system thickness, simple execution of plate intersections or crossings.
  • Easy transportation (rolls).
  • Lightweight, very easy to install, especially overhead (without temporary support).
  • Minimum preparation of plate, applicable in several layers.
  • Smooth edges without exposed fibres as result of production by pultrusion.
  • Extensive testing and approvals available from many countries worldwide.
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Color
Black
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Finish
Other
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Material
Carbon fibre
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Shape
Other, Rectangle
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Length
Bespoke
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Width
50 mm, 60 mm, 80 mm, 90 mm, 100 mm, 120 mm, 150 mm
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Height
1.2 mm, 1.4 mm, 2.6 mm
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Specification

Classification data
Fibre type
Carbon fibre.
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Performance characteristics
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Tensile strength
To EN 2561, 3500 N/mm².
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Modulus of elasticity
To EN 2561, 210 000 N/mm².
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Elongation at break
To EN 2561, 1.7%.
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Structural adhesive
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Glass transition temperature
To EN 16006, >100°C.
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Shelf life
Unlimited.
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Product characteristics
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Fibre volume
>68%.
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Density
1.6 g/cm³.
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Dimensions
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Width
60 mm.
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Resin
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Resin type
Epoxy.
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UV protection
Not required
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Additional properties

Area
Cross section: 84 mm².
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Fixing
Sikadur®-30 epoxy resin-based adhesive., Other.
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Thickness
1.4 mm.
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Approvals
Slovakia: TSUS, Building Testing and research institutes.
Slovakia: Technical Approval TO-09/0080, 2009: Systémy dodatočného zosilňovania konštrukcií Sika® CarboDur® a SikaWrap®.
Poland: Technical Approval ITB AT-15-5604/2011: Zestaw wyrobów Sika® CarboDur® do wzmacniania inapraw konstrukcji betonowych.
Poland: Technical Approval IBDiM Nr AT/2008-03-0336/1 „Płaskowniki. pręty, kształtki i maty kompozytowe do wzmacniania betonu o nazwie handlowej: Zestaw materiałów Sika® CarboDur® do wzmacniania konstrukcji obiektów mostowych.
France: CSTB - Avis Technique 3/16-875, Sika CarboDur, SikaWrap.
Fib, Technical Report, bulletin 14: Externally bonded FRP reinforcement for RC structures, July 2001.
USA: ACI 440.2R-08, Guide for the Design and construction of Externally Bonded FRP Systems for strengthening concrete structures, July 2008.
UK: Concrete Society Technical Report No. 55, Design guidance for strengthening concrete structures using fibre composite material, 2012.
Switzerland: SIA 166:2004 Klebebewehrungen.
Italy: CNR-DT 200 R1/2013 - Guide for the Design and Construction of Externally Bonded FRP Systems for Strengthening Existing Structures.
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Sustainability data

Material
Carbon fibre
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